POWSIL-59100 is an innovative textile softener, especially designed to deliver a hydrophilic, voluminous and silky natural hand feel to most types of fabrics at lower use level than traditional silicone softeners.
It is based on novel linear block-copolymer platform comprising polyether & quaternary functional silicone copolymer which not only coats the fiber surface, delivering on unusual full and rich hand-feels, but also penetrates deeply and homogeneously into the interior of the sio2 hydrophilic natural fibers, modifying every single fiber and therefore enhancing the overall fabric performance.
Property | Value |
Physical Form | Pourable liquid |
Appearance | Transparent |
Solid Contents (wt%) | ~85 |
Viscosity (25°C, cps) | <20,000 |
pH(25°C) | 5.0-7.0 |
Flash Point(°C, Open) | >100 |
Diluents | Emulsifiers & Water |
Gravity(25°C) | 0.993 |
Ionic | Slightly cationic |
Since POWSIL-59100 silicone fabric softener is a silicone oil that cannot be applied directly on fabrics. It should be emulsified before applying in the textile finish process. However, emulsifying it is much easier than emulsifying other silicone fluids conventionally used in the application of textile softener. POWSIL-59100 can be readily emulsified using normal equipment and procedure.
Micro-emulsion for 24.0% of POWSIL-59100
Formulation
Composition % wt
POWSIL-59100 24.0
TDE-6 or AEO-6* 6.0
Acetic Acid 0.3
Water 69.7
Preservative if required ~
- TDE-6: Tridecyl Alcohol 6EO ethoxylated
- AEO-6: Fatty alcohol ethoxylated with 6 EO
Procedures:
Stir POWSIL-59100 content to make it homogeneous;
Charge POWSIL-59100 and TDE-6 or AEO-6 into a mixer, and then stir the contents at moderate speed for about 10 min till fully homogeneous;
Premix acetic acid and water;
Slowly add the acidic water while continuously stirring POWSIL-59100 and TDE-6 or AEO-6 in the mixer. Stop charging the acidic water occasionally to ensure the water is well absorbed into the grease;
Clear micro-emulsion should be obtained at end of this procedure;
Filter before packing, if necessary.
Micro-emulsion for 38% of POWSIL-59100
Formulation
Composition % wt
POWSIL-59100 38.0
TDE-6* 10.0
TDE-12** 2.2
Butyl Carbitol 2.0
Water 46.8
Acetic Acid 1.0
Preservative if required ~
TDE-6: Tridecyl Alcohol 6EO ethoxylated (CAS # 24938-91-8)
TDE-12: Tridecyl Alcohol 12EO ethoxylated (CAS # 24938-91-8)
Procedure
Stir POWSIL-59100 content to make it homogeneous;
Charge POWSIL-59100 and TDE-6 or AEO-6, TDE-12 & butylcarbitol into a mixer, and then stir the contents at moderate speed for about 10 min till fully homogeneous;
Premix acetic acid and water;
Slowly add the acidic water while continuously stirring the above content at moderate speed;
Clear micro-emulsion should be obtained at end of this procedure;
Filter above emulsion before packing, if necessary.
The Example of Application of 24.0% POWSIL-59100 Microemulsion:
24.0% of POWSIL-59100 can be used as received or pre-diluted with water before applying.
Optimum treatments are dependent on the required softness of the fabric and yarn after dyeing and finishing.
1. Pad-dry-cure process
Dosage: 10~20g/l for light fabric or 25-40g/l for heavy fabric
pH: 5.0 ~ 7.0
Temp. : Ambient temperature
Dry/Cure: 120 ~ 170 ºC for 1~3 min
Exhaustion process
Dosage: 1.0 ~ 3.0% on the weight of fabric
Liquor ratio: 1/10 ~ 1/20
pH: 5.0 ~ 7.0
Temp. : Ambient temperature
Time: 10 ~ 30 min
Drying: 100 ~ 130 ºC for 3~5 min
Garment washing process
Dosage: 1.0~3.0% on the weight of garment
Temp. : Ambient temperature
Time: 10 ~ 30 min
Drying: 100 ~ 130 ºC for 3~5 min
POWSIL-59100 for silicone wash fabric tends to be sediment on bottom during storage period. If the product is separated, stir the contents to homogeneous. If the product is frozen, thaw it at warm condition and stir after thawed.
To ensure that the product quality is maintained, the container should be tightly sealed when not in use. It should be stored at normal room temperature, preventing prolonged exposure to extreme heat and cold conditions, which may cause product separation.